Regular diagnostics and expertise of technological equipment ensures high reliability, efficiency and safety. Today, companies can carry out such maintenance themselves – the market is full of innovative measuring devices that allow them to identify potential problems in seconds and prevent more serious failures.
Axioma servisas team, together with Axioma MS, the leader in measurement solutions, has selected five key instruments that are essential for every company that operates in the manufacturing sector and uses compressed air, rotating equipment, complex electrical systems or hazardous gases in its operations.
FLIR Si2-LD ultrasonic camera
FLIR Si2-LD ultrasonic camera is one of the most advanced diagnostic devices for detecting faults in industrial equipment by analyzing sound waves. It is particularly useful for:
- detection of compressed air and gas leaks, which helps reduce energy losses;
- assessing the condition of mechanical components such as bearings and actuators.
This ultrasonic camera enables the detection of compressed air or gas leaks and the non-invasive inspection of equipment, thus reducing maintenance and repair costs. One of its biggest advantages is that it can search for problems from up to 100 meters away, so even potentially dangerous areas can be safely inspected. It also has a wide range of search and measurement functions and automatic (AI-based) assessment of the complexity of leaks and faults.
Valve Sense industrial valve inspection system
Another outstanding solution for digital maintenance and automated equipment diagnostics is Valve Sense, a unique product from Senseven. It is the first intelligent and mobile inspection system to detect leaks in industrial valves of different types and sizes using acoustic emission technology.
Unlike traditional methods, Valve Sense does not require complex installation processes or long equipment shutdowns – diagnostics can be performed quickly, accurately and without disrupting production. The main advantages of this system are:
- easy to use via a smart app;
- early detection of leaks in valves;
- data on the status of the valves is immediately available, allowing rapid decision-making;
- avoids unnecessary replacement of valves that are still in service, which is often carried out in industrial plants on the basis of equipment lifetime;
- reduces the risk of major failures, repair costs and downtime;
- can be used in oil, gas, chemical, energy and other industries.
FLIR thermal imaging cameras
Thermal imaging cameras are infrared cameras designed to detect changes in temperature that signal a variety of problems. They are widely used:
- diagnostics of electrical systems, detecting live wires, connectors and transformers;
- inspection of mechanical equipment to detect friction or heating problems;
- inspection of buildings and insulation to help identify heat loss and moisture build-up.
Thermal monitors allow real-time visualization of temperature differences, thus facilitating maintenance work. “Axioma MS, an Axioma Service Group company, offers FLIR thermal imaging cameras from the world-renowned thermal imaging camera manufacturer, with different features and parameters to meet the needs of a wide range of customers. They will allow you to quickly and conveniently generate reports and automatically transfer images to the cloud using the FLIR Ignite cloud platform.
The recommended thermal imaging camera models for industrial companies are the FLIR E5 Pro, E6 Pro or E8 Pro.
Metrel power grid analyzers
Power grid analyzers are essential tools for assessing the quality and safety of a power grid, especially when it comes to assessing compliance with LST EN 50160. Power grid analyzers help to identify:
- voltage fluctuations and harmonics that can affect the performance of equipment;
- energy losses, optimizing electricity consumption;
- disturbances that can lead to sudden failures or even production shutdowns.
Using Metrel’s power grid analyzers can ensure the stable and efficient operation of the entire power grid in any industrial plant.
The recommended power grid analyzers are METREL MI2892, MI2893, Class A accuracy.
HWM water leak detection devices
HWM leak detection devices are particularly useful for reducing production costs and water leakage in underground piping systems:
- can detect water leaks in centralized drinking water and heating supply pipelines;
- reduces excavation costs;
- efficient pipeline maintenance that helps to detect damaged areas in time to prevent major accidents.
Axioma MS has a range of water leak detectors from HWM to help you find even the smallest water leaks.
Modern measuring instruments are an integral part of industrial diagnostics and plant condition assessment. Ultrasonic cameras, thermal imaging cameras, electrical network analyzers, leak detectors and valve inspection devices allow you to detect problems early, ensure the efficiency and longevity of your equipment, reduce energy costs and avoid unforeseen downtime. The use of these technologies not only improves process safety but also saves resources and reduces repair costs.
